วันจันทร์ที่ 29 มิถุนายน พ.ศ. 2558

Knowledge Source, Knowledge Element and Knowledge Levels Relations

Conclusion of Knowledge Source, Knowledge Element and Knowledge Levels Relations
Die Design
Knowledge
Information and
Knowledge Sources
Learning Process (%)
Grouping
Levels
Formal
Informal
Die Drawing and Detail
Basic drawing.

Generic 
3/16=19%
General  
6/16=38 %
Specific
 4/16=25%
Case  
3/16=19 %
Classroom/Workshop practice 
Textbook/ Literature / Report   
Instructor/Lecturer/Speakers    
Expert /Technologist training   
Solving/Direct Experience        
Foreman/Engineer suggestion  
Catalogue/ Handbook /Manual 
Academic/Standard/ Rule         
22
15
21
4
-
-
-
12
-
-
-
-
4
28
12
-
Basic parts detail.

Basic tools.

Process Planning
Die Classification.

Generic
0/39=0 %
General
16/39=41%
Specific
19/39=49%
Case
4/39=10 %
Instructor/Lecturer/Speakers  
Textbook/ Research/Reports  
Classroom/Workshop practice 
Observe & Sharing Experience
Magazine/Website/ Brochure   
Solving/Direct Experience       
Foreman/Engineer suggestion  
Catalogue/Handbook/Manual   
Drawing/Customer/ Supplier    
9
7
2
-
-
-
-
-
-
-
-
-
7
4
38
24
4
4
Process Classifications.

Process   layout.





Calculation and Analysis
Work piece dimensional.

Generic
0/16=0  %
General
3/16=19%
Specific
10/16=63%
Case 
3/16=19%
Classroom/Workshop practice  
Instructor/Lecturer/Speakers    
Textbook/ Literature / Report
Foreman/Engineer suggestion   
Catalogue/ Handbook /Manual    
Solving/Direct Experience       
Academic/Standard/ Rule        
Onsite / Specific Training        
Expert /Technologist training  
9
17
4
-
-
-
4
4
22
-
-
-
9
26
4
-
-
-
Work piece deformation.
Die & parts    dimensional.
Manufacturing
Consideration
(Proof and Optimization)    
Materials
Optimization.

Generic
 0/24=0%
General
1/24=4 %
Specific
16/24=67%
Case
7/24=29%
Drawing/Customer/ Supplier   
Classroom/Workshop practice 
Textbook/ Literature / Report
Instructor/Lecturer/Speakers    
Expert /Technologist training   
Observe & Sharing Experience
Academic/Standard/ Rule        
Catalogue/ Handbook /Manual    
Foreman/Engineer suggestion  
6
13
6
3
6
-
-
-
-
-
-
-
-
-
42
10
3
10

Manufacturing
Optimization.




Quality           Consideration.

Summary and Discussion

Summary

Form the result; we can summarize all of target show in table 7
Table 7: Summarization of Knowledge Source Relates to Learning Process and Dies Design Basic Education

Information and
Knowledge Sources
Learning (%)
Education (%)
Formal Learning
Academic/Standard/ Rule
Textbook/ Literature / Reports
Instructor/Lecturer/Speakers
Classroom /Workshop practice
Onsite / Specific Training
Expert /Technologist training
6
8
12
11
1
8 (46)
Formal
Education
0.31

Informal Learning
Magazine/Website/ Brochures
Catalogue/ Handbook /Manual
Drawing/Customer/ Supplier
Observe & Sharing Experience Foreman/Engineer suggestion
Solving/Direct Experience
1
11
1
12
17
12 (54)
Informal
Education
0.69


From the conclusion table; we can see the best knowledge source form formal learning process is Instructor/ Lectures / Speakers 12 %. The best knowledge source from informal learning process is Forman/Engineer suggestion 17%.   The best knowledge source of die design come from foreman and engineer suggestion. Secondary is, Observe & Sharing Experience Foreman/Engineer suggestion and Instructor/Lecturer/Speakers. All learning process shows that Thai die designer got the die design knowledge form informal learning more than formal learning process. The die designer they told that 31% they got the die design knowledge form basic education, and 69 % form informal education.
For the questions did we ask for knowledge levels? We would like to check for die designer ideal about the difficulty of die design knowledge. The percentage of case knowledge 21%, specific knowledge 47%, general knowledge 27% and generic principle 5%. That means are all most of die design knowledge still difficult to understanding.

Discussion

For all summarized we found that informal learning process more efficiency than formal learning process. Carnevale, Gainer, & Villet (1990), two of three workers say that everything they need to know being learned on the job, rather than in the classrooms. The findings of this study show that informal learning process more efficiency for studies die design method than formal learning process.  We know from many where the suitable source for basic design should be documenting and publications, such as:  B.J. Hicks et al show the informal sources for product design are textbook and any publications. So they need to see and do by themselves are the best process. However in these, the die design knowledge so difference. The die design knowledge still in human source, and they have no best document source. Because the die designs knowledge is very complex and difficult to explain. We can see the designer said, 47%die design knowledge is in specific levels. That means the die designer said all most of die design knowledge still high level or difficult to study. Then we have to try to movement and develop source for the die design knowledge more efficiency.  If we can do that, it dose mean we take the case knowledge to general knowledge by anyway.  All most of die design knowledge are in the human resource or tacit knowledge. Then the experts and instructors have to co-operate project generation for knowledge transfer. That is the best way for movement case knowledge and specific knowledge to general and generic principle. It may be faster for make the one who interested in die design knowledge to die designer and die design expert.

Acknowledgements


We give many thanks to the participants involved in the studies, for their honesty, openness and ideas. We also give thanks to director and employees of KSC company limited who helped organize the main study. We thank the experts of Thai Tool and Die Industry Association (TDIA). 

Manufacturing Consideration Phase

Manufacturing Consideration Phase (Proof and Optimization) 

Table 5: Knowledge Source, Knowledge Element and Knowledge Levels in Proof and Optimization Section
Knowledge
Grouping
Die  Knowledge
Element
Knowledge
Levels
Information and
Knowledge Source
Die Basic
Education
Materials
  Optimization.
Material
Selection
Specific
Drawing/Customer/ Supplier
Academic/Standard/ Rule
Formal
Informal
Material Type
Textbook/ Literature / Reports
Academic/Standard/ Rule
Formal
Informal
Material Grade
Catalogue/Handbook /Manual
Same
Material Size
General
Drawing/Customer/ Supplier
Material
Hardening
Specific
Textbook/ Literature / Reports
Academic/Standard/ Rule
Formal
Informal




Manufacturing
  Optimization.
Foam
Pattern
Case
Observe & Sharing Experience
Same
Casting the die
Instructor/Lecturer/Speakers
Observe & Sharing Experience
Formal
Informal
Computer Aid Manufacturing
Specific
Classroom/Workshop practice
Expert /Technologist training
Formal
Informal
Tool path
Design
Machining
Factors
Classroom/Workshop practice
 Observe & Sharing Experience
Formal
Informal
Spotting
Observe & Sharing Experience
Same
Testing
Foreman/Engineer suggestion
Finishing
Quality           Consideration.
Tryout
Specific
Observe & Sharing Experience
Same
Die setting
Stamping & Press Machine
Case
Classroom/Workshop practice
Observe & Sharing Experience
Formal
Informal
Clearance Checking
Specific
Observe & Sharing Experience
Same
Tryout Process
Tryout Analysis
Case
Tryout
Corrective
Tryout
Report
Specific
Scrap Reducing
Costing
Case
Foreman/Engineer suggestion
Scheduling